OUR NEW HEADQUARTERS: BUILT FOR THE FUTURE
Extrudr develops and produces high-performance 3D printing filaments for industrial and creative professionals across Europe and beyond. Since 2014, we have focused on combining advanced material science with sustainable practices, offering bio-based, engineering-grade and specialty materials tailored to the highest quality standards. Our customers span both B2C and B2B sectors, ranging from 3D printing hobbyists to industrial users in prototyping, robotics, automotive, aerospace, and education, all relying on our filaments for precision, durability, and innovation. As the industry and its demands have grown, so have we, continuously investing in technology, processes and now our new headquarters.
The Story Behind the Build
The decision to build our own headquarters was driven by one core goal: independence.
Throughout the years, Extrudr has relocated three times, always running out of capacity, and this round it was time for something permanent. We wanted a space that wouldn’t limit our ideas but enable them. In the past, upgrades to systems or machinery meant complex workarounds. The infrastructure simply couldn’t support the level of specialization we needed. And growing production meant making compromises.
That changed with the new building. We created a space tailored to our needs – both technically and culturally:
- Full environmental control across production and office spaces ensures stability where it matters most.
- Dedicated zones for extrusion, tooling, logistics, and development streamline our workflow.
- And the entire building is designed to scale – with room to evolve, improve, and grow.
Facts & Figures
From the beginning, the goal wasn’t just to build something modern, but something responsible – both environmentally and operationally.
Altogether, the building brings more than 10,000 m2 under one roof: about 6,000 m2 for production, with the rest divided between tooling, development, logistics and administration.
Building on soft ground (peat/turf) wasn’t easy. But with a 30m deep foundation and smart structural design, we were able to go vertically rather than to spread out. This compact, connected layout improves collaboration and keeps teams close, while leaving space on the surrounding land for future expansion.
Built for Sustainability and Quality
Plastic processing generates heat, and we’ve made sure to put it to good use. A heat recovery system collects waste heat from compressors and cooling units and redistributes it efficiently throughout the building. This reduces energy usage and creates a stable climate.
The ventilation system keeps air quality and humidity consistent, supporting both human comfort and production precision. Our building envelope exceeds energy requirements and is supported by automated shading and a layered green roof, which reduces temperature spikes and regulates rainwater naturally.
We also made a conscious effort to work with regional suppliers. Most materials came from Vorarlberg and southern Germany, and construction was handled by local partners. This reduced transport emissions, ensured short coordination loops, and supported the long-term quality we care about.
Designed for People
Our team spends a lot of time here. That’s why we focused on building a workplace that feels good – both in atmosphere and functionality.
Large horizontal windows run the length of the building, bringing daylight into every workspace. Even at the center of the structure, the inner courtyard adds light and openness.
Ergonomic, height-adjustable desks and acoustic flooring create a calm and focused atmosphere. Lighting systems are designed for softness and visual comfort. We deliberately avoided design trends and focused on timeless, neutral materials that allow flexibility and personalization.
The indoor climate is fully controlled. Instead of open windows, fresh, pre-conditioned air flows continuously through the building, keeping temperatures consistent. This supports well-being – and the performance of sensitive materials.
A modular layout allows us to easily adapt workspaces over time. There are also thoughtful details that improve everyday life: electric car and bike charging stations, covered bicycle parking, showers in production areas, and informal kitchens and meeting zones for spontaneous collaboration.
Designed for Growth
The new building finally gives us the space and systems to automate more of what matters. We’re already integrating smart logistics processes, including automated labeling, folding, and packaging.
Further downstream, we’re expanding automation in filament spooling and pallet preparation. And because the building infrastructure is modular, we can adjust and expand these systems over time.
The design also includes built-in resilience. Backup systems and flexible layouts help us respond quickly, stay consistent, and grow sustainably as a team and as a company.
Our Home in Lustenau
Choosing Lustenau was a conscious decision. The town stands at the intersection of innovation and craftsmanship. It’s one of the few places in the region where, from textiles to technology, industry still has deep roots.
The local government actively supports growing companies such as Extrudr. That made a real difference. This support is essential, but even more important is the mindset here: practical, focused, forward-thinking.
Vorarlberg is where we started. It’s where our team members live, and where our ideas were born. Staying here was about more than logistics. It was about staying true to who we are.
Looking Ahead
Moving into our new headquarters marked more than the end of a construction project, it marked the beginning of a new chapter. Transitioning into space while finishing touches were still being made wasn’t easy, but it underscored something essential about who we are - adaptable, driven, and committed to progress, even under pressure.
This building is not just an upgrade in square meters or technology. It’s a physical expression of our philosophy: to create a better future through innovation, quality, and responsibility. It reflects our belief that to lead in a fast-evolving industry like 3D printing, we must build with intention, not only for today’s needs but for the possibilities of tomorrow.
As we look ahead, our focus remains clear: pushing boundaries in materials science, refining our processes through smart automation, and crafting solutions that empower our customers, from makers to manufacturers - to bring their boldest ideas to life.
Our new headquarters gives us the foundation to grow not just bigger, but smarter and more sustainable. It enables deeper collaboration, more agility in development, and the freedom to rethink what’s possible – from how we produce to how we connect with the global community of creators, engineers, and innovators.
We're just getting started. With this space as our launchpad, we’re ready to explore new frontiers in additive manufacturing, and to help shape the next generation of 3D printing.
This building isn’t just an upgrade. It’s a commitment. To quality. To our people. To the future of 3D printing.